Company Profile
Wenzhou Jingfei Plastic Machinery is located in Wenzhou Ruian, One of mostly famous Mechanism city. Our company is a manufacture of thermoforming machine, Our company is a technology innovation firm, Including machine designing, spare parts manufacture, installment, commission, and mold designing etc
During the marketing and after service , We give the best advise of Our clients, help clients to built a good marketing , increase the competition on Our clients
Why Choose Us
Wide Range of Applications
Our products are used in many filed, such as PP,PS,PVC,PET, food container, lid, cups, plastic trays, plate, fruit boxes, egg tray boxes, seed nursery plate, display trays, cosmetic trays, pharmaceutical trays.
Wide Production Market
Our machine widely sale to USA, Greece, Serbia, Indonesia, Vietnam, Malaysia, Middle east, South America.
Quality Assurance
We have professional equipment to ensure products quality, such as Radial drilling machine, turning machine, CNC milling machine, grinder and polish. And we have one year warranty time. During these time, if all the mainly machine parts were broken, we will change the new parts for free.
After-Sales Service
We supply 24 hours on line after service. We also send the engineer to clients work shop for installment and commission the machine.
Clamshell Automatic Thermoforming Machine
Clamshell Automatic Thermoforming Machine could help the plastic company to save the human cost, solve the problem of complicate producing the plastic, make the final products more clean.
Thermoforming Packaging Machine
Lunch boxes Making Machine could forming PP lunch boxes automatically. PP lunch box could use in micron wave. Also could make like PP lid, trays, plate, egg boxes, clamshell etc.
PP-550 Disposable plastic Injection machines are different from the traditional injection machine, it use plastic sheet, forming, punching, cutting and stacking the products.
Servo motor control Plastic Thermoforming machine mainly use for produce disposal plastic products, the whole machine are controlled by servo motor. Including forming, cutting and stacking station.
PET Fruit box thermoforming machine is not only produce PET Fruit box, also produce like egg trays, food boxes, plate, lid, plastic trays . machine have forming, punching, cutting and stacking, total 4 stations.
Egg Tray Box Thermoforming Machine
Egg tray box Thermoforming machine is not only produce egg tray box , also produce like fruit box , lunch boxes, party plate, lid, plastic trays . machine have forming, punching, cutting and stacking, total 4 stations.
Thermal Vacuum Forming Machine
PP-550 Thermoforming Machine for PET is the most advanced technology, fully automatic forming, punching, cutting and stacking the PET sheet. also could use for PP, PS, PVC sheet
PP-550 PP Sheet thermoforming machine is mostly advanced machine in China, use special driving system, work PP, PS/PVC/PET. Especially work for PP, it could forming well, cooling the mold in time.
PP-550 thermoforming machine for biological material is mostly advanced machine in China, use special driving system, it could work for BIO material, make the disposal plastic more environmental
What is Injection Moulding Machine
An Injection Molding Machine, sometimes referred to simply as an injection machine, is a specialized machine that produces various plastic goods. Most plastic injection molding machines comprise two primary components: the injection device and the clamping unit. The injection unit's job is to turn the plastic pellets that have been put into liquid by heating them. The clamping unit is utilized to transport the mold and supply the necessary force to close, clamp, and perform various other operations on the mold. In general, the advantages that come along with the use of an injection moulding machine are quick processing and low overall cost.
Benefits of Injection Moulding Machine
Higher quality
The precision of these molds is higher than other types of molds, which means they can provide a better surface finish for your parts. In addition to this advantage, there are also fewer defects due to their intricate design.
Better surface finish
Injection molding machines can produce a better surface finish than traditional injection molding machines. Why? Because they can make more minor features, which allows them to have tighter tolerances, and, therefore, a smoother finish. The ability to create tiny features also means that the quality of your parts will be higher, and the time it takes to make those parts will be shorter.
Cost-effective
An efficient manufacturing method can produce many parts at a lower cost than traditional injection molding. As mentioned in the previous section, they are more cost-effective than other methods in several ways. Here we will introduce them one by one:
Improved safety
They are safer than larger machines. Since the equipment is smaller and more compact, there is less chance of error. Each mold has a safety lock that prevents the mold from closing if there is an obstruction. This protects workers from potential injury if the machine pinches them when closing.
How Does an Injection Molding Machine Work
Embarking on the journey of how an injection molding machine operates unveils a fascinating blend of technology and precision. The process initiates with feeding plastic pellets into the machine's hopper, a crucial step that determines the raw material's journey towards transformation. These pellets are then transported to the barrel of the machine, where they are subjected to intense heat. This heat melts the pellets, turning them into a viscous liquid ready for molding.
The molten plastic is then propelled forward by a screw or plunger through the injection unit. This movement is not merely a transfer but a critical phase where the plastic is prepared under pressure for injection into the mold cavity.
The precision with which the molten plastic is injected into the mold is pivotal, as it ensures the material fills the entire cavity, reaching every nook and cranny to replicate the mold's intricate designs and shapes.
Once the mold is filled, the plastic needs to cool and solidify, a transformation that is as crucial as the melting process. The cooling period is meticulously timed to ensure the material sets correctly, embodying the desired characteristics of strength, durability, and aesthetic appeal.
Upon solidification, the newly formed plastic part is ejected from the mold, marking the culmination of a process that melds raw materials into functional, often essential, products.
Type of Injection Moulding Machine
Hydraulic Plastic Injection Molding Machine
The hydraulic injection machine relies largely on hydraulic power for its injection force. When creating plastic components, you should also manage and change the temperature of the machine; otherwise, it is easy to create scrap. The hydraulic plastic injection molding machine should constantly be operated to prevent the machine from being harmed by inactivity.
All-Electric Injection Molding Machine
The price of an all-electric injection molding machine is higher than that of a hydraulic injection machine. However, because an all-electric Engel injection molding machine or one of the other brands doesn't need to be on standby or change the temperature, the injection molding products are more stable. They can be more efficient than those made by the hydraulic injection machine. The fully electric injection machine does not have a hydraulic system. Thus there is no possibility of liquid leaking out of the device at any point.
Hybrid Injection Molding Machine
The Netstal injection molding machine or other brands of machines comprising a hybrid operating technology possesses the qualities of high efficiency as well as financial advantages. It is designed as a model that incorporates the benefits of the hydraulic and all-electric type of Injection Molding Machine process. It is a machine for injecting plastic that is used by many firms nowadays and acts as a counterweight to the other two. There are medium costs for both the machine itself and its energy, which is one of the advantages and downsides of using a hydraulic press.
Injection molding machines are primarily sized based on three critical parameters: clamping force, shot size, and additional criteria such as platen size, tie bar spacing, and injection pressure.
Each of these factors plays a significant role in determining the machine's suitability for specific molding tasks, affecting aspects such as the type of products it can produce, the materials it can handle, and its overall performance in a production environment.
●Clamping Force
The clamping force of an injection molding machine is measured in tons, indicating the amount of force the machine can exert to keep the mold closed during the injection process. This force is crucial for preventing the molten plastic from escaping the mold cavity, ensuring the production of precise and accurate parts.
Importance in Production: A machine with insufficient clamping force may produce parts with defects due to the mold opening under high injection pressure.
Selection Criteria: The required clamping force depends on the part's size, the material used, and the design of the mold cavity.
●Shot Size
Shot size, measured in ounces or cubic centimeters, refers to the maximum amount of plastic that the injection unit can inject into the mold in one cycle. It's a critical factor that determines the machine's capacity to produce parts of a certain volume.
Implications for Product Design: Machines with a smaller shot size are limited to producing smaller products, while those with a larger shot size can accommodate larger, more voluminous parts.
Determining Factor: The choice of shot size is influenced by the size of the product to be manufactured and the weight of the material required to fill the mold cavity.
●Additional Classification Criteria
Beyond clamping force and shot size, several other parameters are considered when classifying injection molding machines, enhancing the specificity with which machines can be matched to production needs.
Platen Size: The dimensions of the platen determine the maximum size of the mold that can be accommodated.
Tie Bar Spacing: This measurement affects the size of molds that can be used and is crucial for ensuring machine versatility.
Injection Pressure: High injection pressures are necessary for molding materials with high viscosity or for filling complex mold cavities.
Some of the Basic Components of Injection Molding Machines
Hopper
The hopper is the part of the injection molding machine where the plastic pellets are stored before they are melted and injected into the
mold. The hopper is typically made of plastic or stainless steel and is equipped with a heater to help melt the plastic.
Screw
The screw is the component of the injection molding machine that moves the plastic pellets from the hopper to the heating chamber.
The screw is usually made of steel and is driven by a motor.
Heating Chamber
The heating chamber is where the plastic pellets are melted by the heat generated from the heater bands around the chamber.The
temperature in the heating chamber must be carefully controlled to ensure that the plastic is melted to the right temperature and
viscosity.
Injection Unit
The injection unit is responsible for injecting the melted plastic into the mold. The injection unit consists of a barrel, nozzle, and mold
clamp.
Clamping Unit
The clamping unit is responsible for holding the mold in place during the injection molding process. The clamping unit consists of two
platens that close around the mold and hold it in place with a high amount of force.
Controller
The controller is the brain of the injection molding machine. It is responsible for controlling the various components of the machine,
such as the heating chamber, injection unit, and clamping unit.
Application of Injection Moulding Machine
Automotive Industry
Injection molding machines are essential in the automotive sector, producing a wide range of parts such as dashboards, bumpers, interior trim components, and under-the-hood parts. These machines enable the mass production of durable and high-quality components that meet the stringent standards of the automotive industry.
Medical Devices
In the medical field, precision and reliability are paramount. Injection molding machines manufacture medical devices, including syringes, vials, surgical instruments, and diagnostic equipment. The ability to produce sterile and biocompatible plastic parts makes these machines indispensable in the medical industry.
Consumer Electronics
The consumer electronics industry relies on injection molding machines to produce components like housings, connectors, and keypads. These machines enable the production of intricate and precise parts that are essential for the functionality and aesthetic appeal of electronic devices.
Packaging
Injection molding is widely used in the packaging industry to create containers, caps, closures, and other packaging solutions. These machines allow for the efficient production of lightweight, durable, and cost-effective packaging that meets the high demands of the market.
Household Goods
From kitchen utensils to furniture, injection molding machines are used to produce a variety of household goods. The ability to manufacture high-quality and aesthetically pleasing plastic products in large quantities makes these machines ideal for the consumer goods sector.
Industrial Components
Injection molding machines are also utilized in the production of industrial components such as gears, bearings, and valves. The precision and durability of parts produced by these machines ensure they can withstand the demanding conditions of industrial applications.
Maintenance Tips to Keep Your Injection Molding Machines Healthy
Injection molding equipment is the backbone of many manufacturing operations, enabling the production of a wide range of plastic products efficiently and cost-effectively. However, like any machinery, injection molding equipment requires regular maintenance to ensure optimal performance, longevity, and safety.
Regular inspections are key to identifying potential issues early on and preventing them from escalating into more significant problems. Schedule routine inspections of your injection molding equipment to check for signs of wear and tear, loose connections, leaks, and other issues that may affect performance. Pay close attention to critical components such as screws, barrels, nozzles, and hydraulic systems.
Proper lubrication is essential for ensuring smooth operation and preventing friction-related damage. Refer to the manufacturer's guidelines to determine the appropriate lubricants and lubrication intervals for different components of your injection molding equipment. Over-lubrication can be as detrimental as under-lubrication, so follow the recommended guidelines carefully to avoid excess buildup and contamination.
Maintaining cleanliness is crucial for preventing contamination and ensuring the quality of molded products. Regularly clean the surfaces, molds, and components of your injection molding equipment using suitable cleaning agents and techniques. Pay particular attention to areas prone to buildup, such as cooling channels, ejector pins, and vents. Implementing a comprehensive cleaning regimen will help prolong the lifespan of your equipment and minimize the risk of defects.
Maintaining precise temperature control is essential for achieving consistent molding results and preventing thermal degradation of materials. Calibrate and monitor the temperature settings of heating elements, molds, and cooling systems regularly to ensure they are operating within the specified range. Periodically inspect and clean heating elements, thermocouples, and temperature sensors to maintain accuracy and reliability.
Over time, components of injection molding equipment may wear out or become damaged due to prolonged use. Keep an inventory of spare parts and regularly replace worn or damaged components to prevent unexpected breakdowns and downtime. Components such as seals, O-rings, nozzles, and heating elements should be replaced as part of routine maintenance to ensure optimal performance and reliability.
Our mainly products is PP-550 Automatic Thermoforming Machine. This machine is Our technical innovated according to the marketing request. This machine could automatically feeding the sheet,heating,forming, punching,cutting, stacking and waste reclaiming. Forming ,punching and cutting are work independent.Forming and cutting are control by separate servo motor,both top mold and bottom mold are movement during the work, it could make double gulge productes like egg trays.
FAQ
|
Model No. |
PP 550 |
|
Cutting cycle |
10-24punch/min |
|
Raw Material |
PP/PS/PET/PVC/PLA |
|
Forming area |
550*350*70mm |
|
Heating Power |
65KW |
|
Total Power |
380V 50HZ 80KW |
|
Water Consumption |
0.3m³/h (Tap water or recycle water) |
|
Air Pressure |
0.5-0.8(mpa) |
|
Pressure of water supply |
0.2MPa |
|
Dimensions (L×W×H) |
5950*1725*1900mm |
|
Area occupied |
8700*3600 |
|
The maximum diameter of plastic roll |
700mm |
|
Total Weight |
5500KG |
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