
Description
An automatic thermoforming machine is a device that heats plastic film to a softened state and then uses a mold to form it. The device usually includes three parts: a heating system, a molding system, and a cooling system. The heating system uses infrared rays or electric heating tubes to evenly heat the plastic film to an appropriate temperature, making it soft and easy to form. The molding system presses the heated film into the mold through vacuum, air pressure, or mechanical pressure. After the plastic cools and solidifies in the mold, it forms the desired shape. The cooling system quickly cools the molded plastic parts through cooling media (such as air cooling or water cooling) to keep them in a stable size and shape.
Features
Efficient heating and molding capabilities
The 65KW heating power configured in the automatic thermoforming machine PP 550 can enable the plastic film to reach the required heating temperature in a short time, reducing the preheating waiting time. Especially when processing thicker materials, it can quickly and evenly heat the plastic to avoid local overheating or insufficient heating. At the same time, the molding area of PP 550 is 550*350*70mm, which is suitable for molds of different specifications, ensuring that the plastic film can be fully expanded in the molding area and ensuring the molding quality of the product.
Precision molding control
The molding control system of the PP 550 automatic thermoforming machine relies on precise vacuum, air pressure and mechanical pressure regulation mechanisms to provide precise pressure control during the molding process, ensuring that the film fits the mold perfectly and obtains a uniform molding effect. Whether at the edge or the middle of the film, the material thickness can be guaranteed to be consistent, avoiding the common phenomenon of uneven plastic flow and poor molding. The equipment's high-precision sensors and control system monitor temperature and pressure changes in real time, and the system automatically adjusts according to feedback to ensure high consistency and stability throughout the molding process.
Energy-saving and low-energy design
The energy-saving design of the PP 550 is one of its major advantages. Although the equipment has a heating power of up to 65KW, the overall power is 380V 50HZ, and its efficient heating system can quickly heat the film to the set temperature, thus avoiding energy waste. The equipment consumes only 0.3 cubic meters of water per hour during the production process, and can use recycled water, reducing water consumption and production costs. In addition, the water pressure requirement of the equipment is 0.2MPa, which optimizes the efficiency of the water cooling system, ensuring that the use of water resources is optimized while ensuring the cooling effect. These energy-saving designs enable the PP 550 to maintain high efficiency and effectively control operating costs in large-scale production.
Highly customizable and versatile
The PP 550 supports the processing of a variety of plastic materials, including PP, PS, PET, PVC, PLA, etc. This feature allows the equipment to play its role in a variety of different production environments and has extremely high applicability. Whether it is film forming or deep forming, the equipment's adjustment capabilities can meet different production needs. This enables the equipment to flexibly respond to changes in market demand and support the production of various types of plastic products.
Specification:
|
Model No. |
PP 550 |
|
Cutting cycle |
10-25punch/min |
|
Raw Material |
PP/PS/PET/PVC/PLA |
|
Forming area |
550*350*70mm |
|
Heating Power |
65KW |
|
Total Power |
380V 50HZ |
|
Water Consumption |
0.3m³/h (Tap water or recycle water) |
|
Air Pressure |
0.5-0.8(mpa) |
|
Pressure of water supply |
0.2MPa |
|
Dimensions (L*W*H) |
5950*1725*1900mm |
|
Area occupied |
8700*3600 |
|
The maximum diameter of plastic roll |
700mm |
|
Total Weight |
5500KG |
Mainly spare parts
Line control board
|
NO |
Brand |
Name |
Qty |
Remarks |
|
1 |
Buke |
Touch screen |
1 |
15 inches |
|
2 |
Siemens |
PLC |
1 |
Mainly module |
|
3 |
Siemens |
PLC |
2 |
Mainly module |
|
4 |
Hexin |
Temperature control |
6 |
8 lane |
|
5 |
Invert |
Servo motor |
1 |
3.0KW for driving |
|
6 |
Invert |
Servo motor |
1 |
4.4KW(forming) |
|
7 |
Invert |
Servo motor |
1 |
7.5KW for cutting |
|
8 |
Invert |
Servo motor |
2 |
2000 R 1 KW for robot arm |
|
9 |
Invert |
Servo motor |
1 |
0.4kw for robot |
|
10 |
Omron |
Proximity switch |
8 |
|
|
11 |
Air tac |
Cylinder |
11 |
|
|
12 |
Air tac |
Valve |
10 |
|
|
13 |
Air tac |
Hand wheel |
1 |
|
|
14 |
Omron |
Power switch |
1 |
|
Machine shipment

Samples display


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