Automatic Thermoforming Machine

Automatic Thermoforming Machine

Automatic thermoforming machine could forming, punching, cutting and stacking the plastic products, such as trays, lids, fruit boxes, egg trays, ampoule trays. This machine is fully automatic and fully running by servo motor
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Description

1

Description

An automatic thermoforming machine is a device that heats plastic film to a softened state and then uses a mold to form it. The device usually includes three parts: a heating system, a molding system, and a cooling system. The heating system uses infrared rays or electric heating tubes to evenly heat the plastic film to an appropriate temperature, making it soft and easy to form. The molding system presses the heated film into the mold through vacuum, air pressure, or mechanical pressure. After the plastic cools and solidifies in the mold, it forms the desired shape. The cooling system quickly cools the molded plastic parts through cooling media (such as air cooling or water cooling) to keep them in a stable size and shape.

 

 

Features
Efficient heating and molding capabilities

The 65KW heating power configured in the automatic thermoforming machine PP 550 can enable the plastic film to reach the required heating temperature in a short time, reducing the preheating waiting time. Especially when processing thicker materials, it can quickly and evenly heat the plastic to avoid local overheating or insufficient heating. At the same time, the molding area of ​​PP 550 is 550*350*70mm, which is suitable for molds of different specifications, ensuring that the plastic film can be fully expanded in the molding area and ensuring the molding quality of the product.


Precision molding co ntrol
The molding control system of the PP 550 automatic thermoforming machine relies on precise vacuum, air pressure and mechanical pressure regulation mechanisms to provide precise pressure control during the molding process, ensuring that the film fits the mold perfectly and obtains a uniform molding effect. Whether at the edge or the middle of the film, the material thickness can be guaranteed to be consistent, avoiding the common phenomenon of uneven plastic flow and poor molding. The equipment's high-precision sensors and control system monitor temperature and pressure changes in real time, and the system automatically adjusts according to feedback to ensure high consistency and stability throughout the molding process.


Energy-saving and low-energy design
The energy-saving design of the PP 550 is one of its major advantages. Although the equipment has a heating power of up to 65KW, the overall power is 380V 50HZ, and its efficient heating system can quickly heat the film to the set temperature, thus avoiding energy waste. The equipment consumes only 0.3 cubic meters of water per hour during the production process, and can use recycled water, reducing water consumption and production costs. In addition, the water pressure requirement of the equipment is 0.2MPa, which optimizes the efficiency of the water cooling system, ensuring that the use of water resources is optimized while ensuring the cooling effect. These energy-saving designs enable the PP 550 to maintain high efficiency and effectively control operating costs in large-scale production.


Highly customizable and versatile
The PP 550 supports the processing of a variety of plastic materials, including PP, PS, PET, PVC, PLA, etc. This feature allows the equipment to play its role in a variety of different production environments and has extremely high applicability. Whether it is film forming or deep forming, the equipment's adjustment capabilities can meet different production needs. This enables the equipment to flexibly respond to changes in market demand and support the production of various types of plastic products.

 

 

Specification:

Model No.

PP 550

Cutting cycle

10-25punch/min

Raw Material

PP/PS/PET/PVC/PLA

Forming area

550*350*70mm

Heating Power

65KW

Total Power

380V 50HZ

Water Consumption

0.3m³/h (Tap water or recycle water)

Air Pressure

0.5-0.8(mpa)

Pressure of water supply

0.2MPa

Dimensions (L*W*H)

5950*1725*1900mm

Area occupied

8700*3600

The maximum diameter of plastic roll

700mm

Total Weight

5500KG


Mainly spare parts

Line control board

NO

Brand

Name

Qty

Remarks

1

Buke

Touch screen

1

15 inches

2

Siemens

PLC

1

Mainly module

3

Siemens

PLC

2

Mainly module

4

Hexin

Temperature control

6

8 lane

5

Invert

Servo motor

1

3.0KW for driving

6

Invert

Servo motor

1

4.4KW(forming)

7

Invert

Servo motor

1

7.5KW for cutting

8

Invert

Servo motor

2

2000 R 1 KW for robot arm

9

Invert

Servo motor

1

0.4kw for robot

10

Omron

Proximity switch

8

 

11

Air tac

Cylinder

11

 

12

Air tac

Valve

10

 

13

Air tac

Hand wheel

1

 

14

Omron

Power switch

1

 

 

Machine shipment

2

Samples display

3

4

 

 

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