Big capacity recycle plastic granule extruder line
(The picture’s only for reference)
The Big Capacity Recycle Plastic Granule Extruder Line is composed of extrusion, calendaring, traction and rolling. The main unit is equipped with a dehydration device, which can directly process waste plastic with water. It is also equipped with a fully automatic control cabinet, which is easy to operate and stable in performance. It is controlled by frequency conversion adjustable speed granulator, which can be applied for both dry and wet, with good air permeability and high particle quality. In addition, the Big Capacity Recycle Plastic Granule Extruder Line has the prominent features of high efficiency, compact structure, delicate design, simple operation, easy maintenance, long using life, low failure rate as well as stable performance. It can also be customized according to the requirements of different clients. It wins a high reputation among customers due to excellent performance.
PET PX800 PET SHEET EXTRUSION LINE
MAX. Width: 800 mm Thickness: 0.3 mm
I Final product
Item | Name | Brief |
1 | Material | 100%PET recycled material |
2 | Width of the final product | 600mm |
3 | Thickness | 0.2mm~0.8mm |
4 | Ideal yield | 150kg/h~250kg/h |
II Main parts
Item | Name | Quantity |
1 | SHJ75A Double-screw extruder | 1set |
2 | KH-Z120 Net changer | 1set |
3 | RT-70 Melting & dosing pump(70cc) | 1set |
4 | PET-800 T-die | 1set |
5 | DIDA-YX900(45°) Oblique three-roller calendar | 1set |
6 | DIDA-LQZT900 Cooling & traction system | 1set |
7 | DIDA-SS900 Double-station winder | 1set |
8 | Auxiliary parts | |
9 | Main control system | 1set |
10 | Auxiliary parts control system | 1set |
11 | LS-10 Water recycle system | 1set |
12 | G-12#g Guide rail, 9m | 1set |
Total price：PMB: 905,000.00（EX work） | ||
Production capacity ：(PET) 150~250kg/h
III Overview
1、SHJ75A Double-screw extruder
1）feeding system
1 | Feeding system | Speed ratio：17:1 |
2 | Single screw | 5～132rpm |
3 | Feeding motor power | 2.2 kw |
4 | Hopper material | Stainless steel. Thickness : 2 mm |
Auxiliary feeding system
1 | Feeding system | Speed ratio：17:1 |
2 | Feeding motor power | 5～132rpm |
3 | Feeding motor power | 1.1 kw |
4 | Hopper material | Stainless steel. Thickness : 2 mm |
2) L/D：44：1
3）Gear box
1 | Speed ratio | i=3.75 |
2 | Output rotate speed | 5～400rpm |
3 | Torque grade | 7.1T/A3 |
4 | Wheel gear | 20CrNi2MoA，HRC58-62。 |
5 | Bearing | INA & NSK |
6 | Lubrication system | Lubrication pump: 1.5 kw. Lubrication oil 150# gear oil |
4）Main motor
1 | model：Y-315L1/ Y-315M |
2 | Rated speed：989 r/pm/1485 r/pm |
3 | Rated current：205A/240 |
4 | power：110 kw/132 kw（AC） |
5）Screw
1 | material | 40CrNiMo High quality alloy steel |
2 | Diameter | φ71.3mm |
3 | Screw rotate speed | 5～400 rpm |
6) Barrel
1 | Interior diameter | Φ72mm |
2 | Material | 45# stainless steel， main parts : Cr12MoV，Quench hot HRC58-62 |
7) Water recycle system for barrel cooling
1 | Pump motor | 0.75 Kw，380V/50Hz |
2 | Circulation tank | Stainless steel |
3 | Cool-heat-exchanger | 1.7m^2 |
4 | Cooling medium | water |
5 | Cooling control solenoid valve | America “VMI” high quality solenoid valve |
8) Vacuum pump/ 2 sets
1 | Watering ring vacuum pump(import) | 7.5Kw，380V/50Hz |
2 | Vacuum tank | volume：50L。 |
2、KH-Z120 Net changer
1 | Heating zones | 3 zones |
2 | Heating power | 7kw |
3 | Max. pressure | P＝80kg/cm2 |
4 | Min. pressure | P＝65kg/cm2 |
3、RT-70 Melting & dosing pump(70cc)
1 | Function | Make sure the stable pressure and the quality of final product. |
2 | Heating zones | 1 zone |
3 | Heating power | 3kw |
4 | Motor power | 11kw |
5 | Speed reducer | FAF87 |
6 | Rotate speed | 70~80rpm |
7 | Control mode | Frequency transformer |
4、PET-800 T-die
1 | Useful width | 800mm |
2 | Heating zones | 5 zones |
3 | Heating power | 3kw/zone |
4 | Max. width | 2.0mm |
5 | Material | High quality alloy steel, 5CrNiMoV |
5、DIDA-YX900(45°) Oblique three-roller calendar
Technical details
Adjust the driving system
1 | Motor power | 3.0kw *3 |
2 | Speed reducer | REDSUN |
3 | Diameter of rollers | Top roller：φ450mm/middle roller：φ450mm/bottom roller：φ450mm |
4 | Max. linear speed | 20m/min |
Thickness adjustment method
1 | Roller driven system | Hydraulic |
2 | Max. pressure | P＝80kg/cm2 |
3 | Min. pressure | P＝65kg/cm2 |
Moving parts
1 | Motor | 0.37kw |
2 | Speed reducer | REDSUN |
6、DIDA-LQZT900 Cooling & traction system
1 | Motor power | 2.2kw |
2 | Traction roller diameter | φ215mm |
3 | Speed reducer | REDSUN |
6 | Trimming system | Width could be adjusted, max. width 800mm |
7、DIDA-SS900 Double-station winder
1 | Max. winding diameter | 800mm |
2 | Max. winding weight | 500kg |
3 | Reducer | REDSUN |
8、Auxiliary parts
Main electrical parts
1 | PLC | Touch screen 10.4” |
2 | Relay | Schneider |
3 | Air switch | TENGEN |
7 | Electric power | AC380V±10% ,50HZ 3P+E, 350KVA |
Auxiliary electrical parts
1 | PLC | Touch screen 7.0” |
2 | Relay | Schneider |
3 | Air switch | TENGEN |
7 | Electric power | AC380V±10% ,50HZ 3P+E, 350KVA |
LS-10 Water recycle system
1 | Max. temperature | 90℃ |
5 | Pump motor | 3.0kw |
6 | Heating power | 12kw |
7 | Electric power | AC380V±10% 50HZ 3P+E |
G12# Guide rail
IV Installation condition
1 | Cycle water | 30t/h Cooling tower ２.２kw pump |
2 | Compressed air | flow：3.0m3/s pressure：0.6Mpa （supplied by customer） |
3 | Electric power | AC380V±10% 50HZ 3P+E （supplied by customer） |
4 | Workshop | Total length： 15~25 m， ideal length≥40m （supplied by customer） |
5 | Auxiliary machines | Crusher，mixer，material loader （supplied by customer） |
V Service items
1 | Guarantee | Half a year for electric parts，one year for mechanical parts |
2 | Guarantee start from | The machine has been installed in the buyer’s plant. |
3 | Installation | The seller is responsible for installation, and the buyer should support complete cooperation. |
4 | The seller should provide the buyer with parts at a low price for long period of time. | |
5 | If the non-easy destroy parts’ normal destroy (not because of the man-made destroy or improper operation) in, the seller will change the spare accessories for free. | |
6 | The seller should provide the buyer with long term consulting service. | |
VI Contract terms
1 | Inspection | The buyer should inspect the machine as soon as it is finished in the seller’s plant. |
2 | Delivery time | 60 working days after deposit is received.(except the Chinese legal holidays) |
3 | Payment terms | 30% of the contract value should be paid by T/T as downpayment,70% of the contract value should be paid by T/T before delivery. |
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